Decarbonation and Degasification Towers
Decarbonizer - a filter for decarbonization, deaeration, desalination, and demineralization of water and other liquids. The manufacturer of water treatment and purification equipment, "iZi-plastics," offers consideration of the types, designs, principles of operation, features, purposes, and characteristics of such installations as water decarbonizers. Please feel free to ask us any questions or request comprehensive consultations.

Terminology and purpose of decarbonizers: The fundamental purpose of filters of this class, as is often the case, is described directly by the term itself. A decarbonizer is an industrial apparatus for removing carbon and/or its compounds from water (or other liquid). Since pure carbon is usually not present in water—unless it is a water-coal/ash suspension—the decarbonization process involves removing carbon dioxide CO2 from the liquid.
Decarbonation and Degasification Towers
Decarbonizers are sometimes also called devices for purifying fuel or petroleum products from carbon compounds; the decarbonization process is also used in cement plants—here, decarbonizers are cyclonic heat exchangers that implement the reaction of calcium carbonate decomposition into calcium oxide and carbon dioxide (CaCO3 → CaO + CO2).

It should be understood that decarbonization does not mean the complete deaeration or desorption of all gases from the liquid—the process involves normalizing the phase equilibrium of the system for current conditions (temperature and pressure). In general, decarbonization can be understood as a wide range of procedures, and decarbonizers—a no less wide range of apparatuses, but in most cases, especially without clarification, decarbonization is considered as a water treatment (water preparation) process of decarbonization, deaeration, and/or desalination (demineralization) of water or another liquid phase.

In addition to decarbonizing filters, "iZi-plastics" offers highly efficient and compact stations for treating acidic and alkaline effluents, as well as a wide range of productive hydrocyclones for water purification from solid suspended particulate matter.

The main areas of application for decarbonizers include:

  • Thermal power facilities and infrastructures – thermal power plants, boiler houses.
  • Purification (iron removal) of artesian waters (oxidation of iron components followed by removal of resulting solid precipitate in mechanical filters).
  • Water treatment in agriculture, hydroponics, livestock farming, poultry farming, and fisheries.
  • Production of quality concrete.
  • Brewing and winemaking, beverage and juice production.
  • Industrial and semi-industrial water purification – reverse osmosis systems, hydrogen cation exchange, ion-exchange regenerative water softening.
  • Microelectronics industry, pharmaceuticals, laboratory chemistry, petrochemicals (demineralization of media in these industries is also carried out to reduce water conductivity).
Types of decarbonizers in water treatment systems and their operating principles

Despite the extensive variety of decarbonizing filters available on the market, the most popular types of decarbonizers are jet and film types. Let's take a closer look at their features and operating principles.

Preceding the description of the main types of decarbonizers, it should be noted that all installations of this purpose share common features in terms of their operating principle, which involves creating maximum contact between the gas and liquid phases (as a special case – air and water).

Jet Decarbonizers (Spray Type)

Jet decarbonizers are spray nozzle systems that disperse water or other liquid into a fine mist, effectively degassing the processed phase.

Film Decarbonizers with Raschig Rings and Other High-Surface-Area Bodies

The most popular, reliable, efficient, and low-maintenance type of decarbonizing filters are film decarbonizers with Raschig rings, Pall rings, Intallox saddles, or other elements that provide a developed contact surface between the gas and liquid phases, despite their small volume.

Operating Principle of Film Decarbonizer with Rings
The principle of operation of the film-type decarbonizer can be described by the following points:

  1. The processed, or so-called raw, water is fed into the inlet pipe of the unit, after which it is distributed through the spray nozzles, generating a droplet curtain. (This point coincides directly with the basic principle of operation of jet-type decarbonizers, so it can be said that film decarbonizers incorporate the operating principle of jet-type designs into their technological scheme).

  2. The irrigated ring attachment, supplied with raw water (with a surface area of up to 200+ m2 / m3), irregularly laid in the working chamber of the unit, forms a thin self-renewing liquid film on its surface, from which the release (desorption) of carbon dioxide occurs with exceptional efficiency. (For even greater speed and effectiveness of decarbonization, the processed liquid can be subjected to preheating).

  3. By means of an ascending flow (opposite to the direction of spraying), created by a fan, the released gases are continuously displaced from the working chamber. (To prevent spray carryover, the outlet section of the decarbonizer is equipped with a mist catcher).

  4. Decarbonized water, due to gravity, descends from the attachment array downwards and is directed to a special container or main pipeline.
Experienced readers familiar with technology may notice the fundamental similarity between decarbonizers and nozzle/film absorbers used in industrial gas cleaning. Indeed, the operating principle of these devices is largely similar, with the difference lying only in their purpose: absorbers, through a developed liquid microfilm, carry out the absorption (or chemisorption) of gaseous and aerosol pollutants, while decarbonizers, on the other hand, provide deaeration or desorption of gas inclusions.

It should be noted that decarbonizers can also utilize other phase distribution principles typical of wet absorbers, such as sparging (the interaction of the liquid and gas components occurs in a layer of active metastable foam formed when air passes through wetted perforated trays).

Furthermore, decarbonizing filters can vary structurally based on working pressure (atmospheric, vacuum, pressurized), attachment layout (for attachment types) – with regular or irregular arrangement, number of tiers (single-tier, multi-tier), and flow direction (counterflow, co-current).

For inquiries regarding the purchase or custom manufacturing of water decarbonizers (or other liquid mediums), please contact "iZi-plastics" using your preferred method of communication. To select the most technologically and economically justified filter model, please provide us with the following parameters of the medium: • Required unit capacity, m3/hour; • Temperature; • Carbon dioxide content, mg/L; • pH value; • Water hardness (mg-eq/L).
+1 918 810-76-88
info@izi-plastics.com
6539 E 31st St, Tulsa, OK 74145, United States
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Advantages of Using a Decarbonizer

The use of a decarbonizer offers several advantages, making this technology increasingly popular among businesses and organizations. Some of the main benefits of using a decarbonizer include:

  1. Carbon Emission Reduction: The primary advantage of a decarbonizer is its ability to reduce carbon emissions and other harmful substances into the atmosphere. This is a significant method for combating climate change and protecting the environment.

  2. Energy Cost Reduction: Using a decarbonizer also helps to reduce energy costs and increase production efficiency. Decarbonizers can utilize various energy sources such as solar panels or hydroelectric plants, helping to lower energy expenses and make production more environmentally friendly.

  3. Air Quality Improvement: The use of a decarbonizer can significantly improve air quality in the production area. Decarbonizers help to reduce emissions of pollutants such as sulfur dioxide and nitrogen oxides, leading to improved health and well-being for local residents.

  4. Increased Competitiveness: Implementing a decarbonizer can also enhance a company's competitiveness in the market. Consumers are increasingly seeking products manufactured with environmental concerns in mind, and companies that can offer eco-friendly products and production processes may have a competitive advantage.

Installation of a Decarbonizer

The installation of a decarbonizer is a complex process that requires professional expertise and specific skills. The installation process begins with selecting the installation site, which should be chosen to be the most effective for removing carbon emissions and other harmful substances. Factors such as site accessibility and compliance with safety requirements must also be considered.

After selecting the installation site, the area must be prepared for the decarbonizer installation. The site should be level and stable, meeting all safety requirements. The main components of the decarbonizer, including the contactor, ventilation system, and filtration system, are then installed on the site.

The contactor is typically installed on top of the decarbonizer, while the ventilation system is located on the side. The filtration system is installed at the gas outlet of the decarbonizer. Additionally, the installation of a decarbonizer may involve installing additional components such as pumps, reagent storage tanks, and tools for monitoring and controlling the process.

After installing the main components of the decarbonizer, all systems must be connected to power sources, and control and monitoring systems must be set up. This requires experienced personnel with skills in mechanics, electrical engineering, and programming.

Once the decarbonizer is installed, the system must be tested and adjusted to ensure its effectiveness and compliance with safety requirements. This process requires time and effort, making decarbonizer installation a complex and responsible process that should be carried out by professionals with experience in the field.